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A simple electronic doorlock using a fingerprint sensor.
This project uses a ZFM-20 series fingerprint sensor to implement access controll (to a building or room) using an electrical doorlock (e.g. magnetic door buzzer).
All fingerprints can be managed by a simple GUI called Fingerprint-Manager or simply over a serial terminal.
optional:
The ZFM sensor is placed in a custom housing which can easily be produced using an 3D printer (and a little bit of manual work). The housing also includes a red and a green LED and optionally a button for whole day access (see below).
The sensor should be placed on the outside next to the door and is connected to the controller board with a 7-pole cable (you can use a piece of ethernet cable for this).
The controller consists of the EVK1101 and some additional electronics:
Of course the controller board needs to be placed behind the door in a closed housing (you can use an distribution box for this).
The 9V power supply is directly connected to the EVK1101. Be carefull to choose a power supply that privides enough current for the buzzer. This might also be temperature dependent so better measure the buzzer current at 9V and choose a bigger power supply to be on the save side. 1.5A fits for my buzzer.
The buzzer only releases the falling latch, so the lock bar always has to be pulled back.
The buzzer might get warm when it is activated for a longer period of time (especially when using the whole day access). The firmware tries to reduce the power dissipation of the buzzer by reducing the holding current to 50% of starting current. Be shure that these settings work for your buzzer. (The buzzer has to open savely but must not get too hot.)
The buzzer is driven by the controller board. Ensure that the connecting cable is not accessible from the outside. If someone gets access to this cable he could easily open the door!
The normal operation (entering the door) is managed with with the above components only. But for enrolling new fingers, deleting fingers or to change settings a PC is necessary. You can either use a simple serial terminal software (e.g. cutecom) or you can use the Fingerprint-Manager.
I used the MCP7940N, a realtime clock made for 32.768kHz tuning forks with battery backup (thanks to Pointhi). I made a small PCB for the chip and its components with KiCad. It can be plugged directly into the TWI (=I²C) interface on the EVK1101. Using the realtime clock it is possible to write log files on the SD card as it keeps the time also while the power is down or after resetting the system. This also helps at debugging.
There is no explicit schematic for the whole circuit but there is kind of a netlist ("netlist.ods") so you know which cable to connect to which pin. There are some slightly but necessary modifications on the EVK1101, don't forget about them!
You need a bunch of software to compile the firmware for the EVK1101 and load it on the controller. This is called the toolchain. I will describe how to install the toolchain for Linux (in my case Ubuntu 14.04), if you are using windows it might be enough to install the AVR32-Studio (or maybe not), if you like to use a Mac, go somewhere else!
Create a folder on your disk for the toolchain anywhere you want, I will call it '~/AVR32_toolchain/'.
First of all we need the compiler, so go to the Atmel-Website and download the "Atmel AVR 32-bit Toolchain 3.4.2 - Linux 64-bit" if your OS is 64-Bit. Unpack it into '~/AVR32_toolchain/'. The folder should be called "avr32-gnu-toolchain-linux_x86_64/".
Next we need the header files, so go back and download the "Atmel AVR 8-bit and 32-bit Toolchain (3.4.2) 6.1.3.1475 - Header Files". Unpack it into '~/AVR32_toolchain/' and remove the version from the folder name so the folder is called "atmel-headers/".
We also need the so called software framework so go here, download an unpack to '~/AVR32_toolchain/' and remove the version so the folder is called "asf/".
We are nearly finished, the last thing we need as a little programm to download the firmware to the controller, this is called dfu-programmer. Download from Github, unpack in '~/AVR32_toolchain/' and rename the folder to "dfu-programmer/".
We need to compile this one so open a terminal in the folder and enter:
./bootstrap.sh
./configure
make
dfu-programmer needs access to the USB port, to enable this you have to copy the file "avr32_dfu.rules" to "/etc/udev/rules.d/". Also you have to join the group "plugdev":
sudo usermod -aG plugdev username (replace 'username' by your username)
To build the firmware you first have to tell the makefile where to find the toolchain, so open the makefile and edit the TOOLCHAIN makro (line 20) to your toolchain path.
Then call make to build the firmware.
Annoyingly Atmel seams to change the structure of their software framework a little bit in each revision so it might be possible that you need to change the makefile to get the firmware to build without errors.
To download the firmware you have to connect the USB-cable to the EVK1101 and turn it on. Then you have to switch the controller into bootloader mode. To do so, hold the joystick button on the EVK1101 pushed down and then press the reset button. (Now you should see a device typically called /dev/ttyACM0 in your Linux filesystem.)
To download the firmware finally call make flash.
Now you can connect a serial cable to the controller (baudrate 115200) and open a serial terminal (e.g. cutecom). When you press the reset button you should see a message from the firmware.
The SD card is used to store the fingerprint database and the logfiles. The capacity of the SD-card does not realy matter, so just pick one from an old digicam for example.
Format the SD card with FAT32. Create a file "users.txt" and a folder "logfiles".
The Fingerprint-Manager is a simple GUI written in Qt-5 that allows you to easily enroll and manage fingerprints. To build the Fingerprint-Manager you need to install Qt-Creator.
sudo apt-get install qt-creator
You also need the serial port module for Qt-5
sudo apt-get install libqt5serialport5-dev
Now you can simply open the Qt project (Fingerprint-Manager.pro) with Qt-Creator and build it.
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