Imported from GitHub: jamesSaporito/NixieClock · commit 3bd2be6 · license MIT

Description

Nixie tube clock

README

Nixie Clock Overview

This is a nixie tube clock that tells basic time. Two push buttons are used to set the time, one for the hour and the other for the minute, and a mechanical switch turns the tubes on and off.

More info about Nixie Tubes.

Core Components

Four IN-12A nixie tubes are used, which require ~170V DC to illuminate. The NCH8200HV is used to generate this voltage. The mechanical switch cuts power from this module, which allows the tubes to be turned off.

The nixie tubes are driven from four K155ID1 ICs, one IC per tube. These are very obsolete, but were made specifically to drive nixie tubes. The microcontroller used for this project is the STM32L010K4T6, an Arm Cortex-M0+ MCU. The RTC is used along with an external 32.768 kHz crystal to keep accurate time. Based on the one I've built, it consistently gains around two seconds per day.

PCB

The PCBs were designed using KiCad in two separate projects. These are found in the pcb directory.

There are two PCBs, the main board and the tube board. The main board is where all the main components live (MCU, ICs, capacitors, etc.). The tube board is specifically for the tube sockets to be soldered to, and then the tubes to plug into those. The main board and tube board plug into each other via header pins. The male header pins are soldered to one board, and the female to the other. This is how the current flows from the main board to the tube board. It also allows the PCBs to be disassembled if necessary.

Notes

The tubes should not be directly soldered to the PCB. Instead, solder tube sockets to the PCB, then plug the tubes into those. This will allow replacement of a tube if one breaks.

Enclosure

The 3d directory contains the files for 3D printing an enclosure for the completely assembled clock. These parts require threaded brass inserts for the screws to secure everything. There are currently two versions of the enclosure.

V1

Original design.

Screws are M2.5 x 5 and M2.5 x 8.

The PCB Spacers are used for additional support between the boards to minimize stress on the header pins that connect the tube board to the main board. Three of these spacers can be mounted while screwing the boards onto the front plate.

V2

Inspired from Dieter Rams's design of the Braun DN40.

All screws are M2.5 x 5.

Four screws (top two alone are enough) can be used to secure the tube board to the PCB Mount. Easy to tap/screw directly into the plastic.

The rest of the eight screws require the threaded brass inserts.

Design Flaws

Due to the PCB using a Tag-Connect footprint for programming, the enclosure design pretty much requires the MCU to be programmed prior to assembling everything. If there is a desire to upload different firmware, then it will mostly have to be taken apart.

The DC jack that was used for this design requires to be mounted prior to soldering the wires to it. This restricts the enclosure from being completely removed without cutting the wires to this jack.

Firmware

The firmware is a standard STM32 project set up using CLion and its integration with STM32CubeMX.

The only important thing to keep some form of is the cycle() function, which is found in Core/Src/nixie_display.c. All this does is cycle through each number on every tube, which is supposed to prevent cathode poisoning. Unsure how effective this is at the current frequency and duration.

Programming the MCU

In order to avoid additional hardware, a Tag-Connect footprint is used on the main board. This is used with an ST-LINK device (clones should work just fine) to program the MCU.

Issues

Update: It looks like this issue was fixed, I have not had time to test it out.

Unfortunately, using stlink doesn't seem to work with several STM32L0xxx MCUs. To get around this, the project can be opened up in STM32CubeIDE and flashed using the built in debugging functionality. Not ideal, but it works.

• STLink GitHub issue: 1203

Images