Imported from GitHub: janelia-kicad/mouse-joystick-pcb · commit bcd6446 · license GPL-3.0
Description
Janelia Dudman lab PCB for the mouse joystick rig.
README
Repository Info
- Project Name: mouse-joystick-pcb
- Synopsis: Janelia Dudman lab PCB for the mouse joystick rig.
- Documentation Version: 1.0.0
- Pcb Version: 1.0
- Enclosure Version: 1.0
- Supplemental BOM Version: 1.0.0
- Release Date: 2024-10-24
- Creation Date: 2017-08-14
- Kicad Version: 7.0.11
- License: BSD-3-Clause
- URL: https://github.com/janelia-kicad/mouse-joystick-pcb
- Author: Peter Polidoro
- Email: [email protected]
- Copyright: 2024 Howard Hughes Medical Institute
- References:
- https://www.transducertechniques.com/rts-torque-sensor.aspx
- https://placidindustries.com/products/brakes/magnetic-particle-brakes/magnetic-particle-brake-b5z/
- https://www.newark.com/broadcom-limited/hedr-5421-ep111/encoder-incremental-2-ch/dp/58Y4773
- https://www.linengineering.com/products/stepper-motors/hybrid-stepper-motors/208-series/208-13-01/WO-208-13-01D
- https://www.pololu.com/product/2267
Images
Schematic
./documentation/schematic/mouse-joystick-pcb.pdf
PCB
Bill of Materials
Board
| Item | Synopsis | Manufacturer Part Number | Manufacturer | Quantity | Reference(s) | Package |
|---|---|---|---|---|---|---|
| 1 | CONN HDR 14POS 0.1 GOLD PCB | PPPC141LFBN-RC | Sullins Connector Solutions | 1 | A401 | |
| 2 | 50V 3.3uF | FS32X335K500EGG | PSA(Prosperity Dielectrics) | 1 | C301 | 1210 |
| 3 | CAP CER 0.1UF 100V X5R | GRM155R62A104KE14D | Murata Electronics | 20 | C302 C501 C502 C504 C505 C508 C509 C510 C511 C516 C701 C702 C704 C705 C708 C709 C901 C902 C903 C904 | 0402 |
| 4 | CAP CER 1UF 25V X5R | GRT155R61E105KE01D | Murata Electronics | 2 | C303 C304 | 0402 |
| 5 | CAP CER 47UF 10V X5R | CGA0805X5R476M100MT | HRE | 3 | C305 C507 C707 | 0805 |
| 6 | CAP CER 0.022UF 100V X7R | GCM188R72A223KA37D | Murata Electronics | 2 | C503 C703 | 0603 |
| 7 | CAP CER 0.47UF 35V X5R | GRT155R6YA474KE01D | Murata Electronics | 2 | C506 C706 | 0402 |
| 8 | CAP CER 2.2UF 100V X7T 0805 | GRM21BD72A225KE01L | Murata Electronics | 5 | C512 C513 C517 C710 C711 | 0805 |
| 9 | CAP ALUM 100UF 20% 50V SMD | EEEHAH101UAP | Panasonic Electronic Components | 5 | C514 C515 C712 C713 C801 | SMD D8xL10.2mm |
| 10 | CAP CER 0.22UF 25V X6S | GRT155C81E224KE01D | Murata Electronics | 3 | C601 C602 C604 | 0402 |
| 11 | CAP CER 1UF 35V X5R | CL05A105KL5NRNC | Samsung Electro-Mechanics | 1 | C603 | 0402 |
| 12 | 50V 15A PowerDI-5 Super Barrier Rectifier | SBRT15U50SP5-13 | Diodes Incorporated | 1 | D301 | PowerDI-5 |
| 13 | LED RED CLEAR CHIP SMD | APHHS1005SURCK | Kingbright | 1 | D302 | 0402 |
| 14 | DC Power Jack 2.5A 24V 2.1MM | DC-005-2.5A-2.0-SMT | XKB Connection | 1 | J301 | SMD |
| 15 | TERM BLOCK HDR 2POS 90DEG 3.5MM | 1844210 | Phoenix Contact | 3 | J501 J701 J801 | Plugin P=3.5mm |
| 16 | TERM BLOCK HDR 4POS 90DEG 3.5MM | 1844236 | Phoenix Contact | 3 | J502 J702 J901 | Push-Pull P=3.5mm |
| 17 | CONN HEADER SMD R/A 5POS 1.25MM | 0532610571 | MOLEX | 1 | J503 | SMD |
| 18 | RES SMD 1.5K OHM 5% 500mW | ERJP06J152V | PANASONIC | 1 | R301 | 0805 |
| 19 | RES SMD 1.8K OHM 5% 100mW | ERJ2GEJ182X | PANASONIC | 4 | R401 R402 R505 R704 | 0402 |
| 20 | 0.36 250mW Current Sense Resistor | RL1206FR-070R36L | YAGEO | 2 | R501 R502 | 1206 |
| 21 | RES SMD 10 OHM 1% 62.5mW | RC0402FR-0710RL | YAGEO | 2 | R503 R703 | 0402 |
| 22 | RES 200K OHM 1% 62.5mW | 0402WGF2003TCE | UNI-ROYAL(Uniroyal Elec) | 1 | R504 | 0402 |
| 23 | RES SMD 40k OHM 1% 100mW | SCR0603F40K | VO | 2 | R601 R602 | 0603 |
| 24 | 0.12 750mW Current Sense Resistor | KRL1632E-M-R120-F-T5 | SUSUMU | 2 | R701 R702 | 1206 |
| 25 | RES 30 OHM 1% 62.5mW | CR0402FF30R0G | LIZ Elec | 1 | R801 | 0402 |
| 26 | SPEAKER 8OHM 700MW | KLJ-01304T-08R07W | KELIKING | 1 | SP601 | |
| 27 | DC-DC 5V 600mA Output 3-65V Input | TPSM365R6V5RDNR | Texas Instruments | 1 | U301 | QFN-11(3.5x4.5) |
| 28 | IC SWITCH DEBOUNCER | MAX6816EUS+T | Analog Devices Inc./Maxim Integrated | 2 | U501 U701 | SOT-143 |
| 29 | IC MTR DRV BIPOLAR 5.5-46V | TMC5130A-TA | Analog Devices Inc./Maxim Integrated | 2 | U502 U702 | TQFP-48-EP(7x7) |
| 30 | IC TRANSLTR BIDIRECTIONAL 2 CHAN | LSF0102DCUR | Texas Instruments | 1 | U503 | VSSOP-8-0.5mm |
| 31 | IC AMP CLASS AB MONO 1.7W | TPA6204A1DRBR | Texas Instruments | 1 | U601 | QFN-8-EP(3x3) |
| 32 | IC LED DRVR LIN PWM 200MA | BCR421UE6327 | Infineon Technologies | 1 | U801 | SC-74-6 |
| 33 | IC SIGNAL COND ANLG | PGA305ARHHR | Texas Instruments | 1 | U901 | VQFN-36-EP(6x6) |
| 34 | XTAL OSC XO 16MHZ 3.3V HCMOS SMD | ECS-2520S33-160-FN-TR | ECS Inc. | 2 | X501 X701 | SMD2520-4P |
Supplemental
| Item | Synopsis | Manufacturer Part Number | Manufacturer | Quantity | Cost | Total |
|---|---|---|---|---|---|---|
| 1 | AC/DC DESKTOP ADAPTER 24V 65W | SDI65-24-UC-P5 | CUI Inc. | 1 | 29.26 | 29.26 |
| 2 | TEENSY 4.0 (HEADERS) | DEV-16997 | SparkFun Electronics | 1 | 28.50 | 28.50 |
| 3 | CBL USB2.0 A PLG-MCR B PLG 3.28' | 102-1492-BL-F0100 | CNC Tech | 1 | 6.06 | 6.06 |
| 4 | TERM BLOCK PLUG 4POS STR 3.5MM | 1840382 | Phoenix Contact | 3 | 6.27 | 18.81 |
| 5 | TERM BLOCK PLUG 2POS STR 3.5MM | 1840366 | Phoenix Contact | 3 | 3.83 | 11.49 |
| 6 | PICOBLADE 5 CIRCUIT 300MM | 0151340503 | Molex | 1 | 5.18 | 5.18 |
| 7 | Supplemental BOM Version: 1.0.0 | Total | 99.30 |
Notes
Actuators
Stepper Motors
-
Big
SOYO SY42STH38-1684A
-
Little
Lin Engineering WO-208-13-01D-RO
Brake
Placid Industries B5Z-24-1R Magnetic Particle Brake
- Current control 0-0.049 A at 24 V
Sensors
Torque Sensor
Transducer Techniques RTS-5
- wheatstone bridge
Encoder
Newark HEDR-5421-EP111
- Two channel quadrature
Limit Switches
MiSUMi D2F-01FL
- Normally open or normally closed
Development
Install Guix
Generate Output from KiCad
Remove previous versions
rm -rf ./documentation/3dmodels/* && rm -rf ./documentation/bom/* && rm -rf ./documentation/fabrication/* && rm -rf ./documentation/pcb/* && rm -rf ./documentation/schematic/*pcb
Images
-
3D Viewer
Output directory: ../documentation/pcb
- pcb.png
- top.png
- bottom.png
- front.png
- back.png
- left.png
- right.png
-
Trim
make trimmed-images -
Schematic PDF
File -> Plot
Output directory: ../documentation/schematic
Plot All Pages
- Output format PDF
- Page Size = Schematic size
- Plot drawing sheet
- Output mode = Color
- Color theme = KiCad Default
- Default line width = 0.006 in
-
Schematic SVG
File -> Plot
Output directory: ../documentation/schematic
Plot All Pages
- Output format SVG
- Page Size = Schematic size
- Plot drawing sheet
- Output mode = Color
- Color theme = Solarized Light
- Default line width = 0.012 in
-
PCB SVG
Add Edge.Cuts, holes, and dimensions to User.Drawings
File -> Plot
Output directory: ../documentation/pcb
-
Plot format SVG
-
Include Layers
- User.Drawings
- F.Silkscreen
- B.Silkscreen
- F.Fab
- B.Fab
-
Plot on All Layers
- Edge.Cuts
-
Plot footprint values
-
Plot reference designators
-
SVG Options
- Precision = 4
- Output mode = color
make cropped-svg
-
Fabrication Files
-
Gerbers
File -> Fabrication Outputs -> Gerbers (.gbr)
Output directory: ../documentation/fabrication/gerbers
Include Layers:
- F.Cu
- F.Paste
- F.Silks
- F.Mask
- F.Fab
- B.Cu
- B.Paste
- B.Silks
- B.Mask
- B.Fab
- Edge.Cuts - (contain the board outline/cutouts.)
- In1.Cu, In2.Cu … - (needed for 4/6 layer designs.)
Options:
- Select Plot reference designators, otherwise designators will not appear on silkscreen layers.
- Select Check zone fills before plotting
- Select Use Protel filename extensions, this is recommended as JLCPCB prefers Protel filename extensions.
- Select Subtract soldermask from silkscreen, this ensures no silkscreen on pads.
- Coordinate format 4.6 unit mm
-
Drill and Map Files
Output directory: ../documentation/fabrication/gerbers
Options:
- Excellon drill file format
- Check Use alternate drill mode for "Oval Holes Drill Mode".
- Check Absolute for "Drill Origin".
- Check Millimeters for "Drill Units".
- Check Decimal format for "Zeros Format".
- Gerber X2 map file format
Zip gerber files
zip ./documentation/fabrication/gerbers.zip ./documentation/fabrication/gerbers/* -
BOM
Generate BOM from schematic editor using blank command line to create bom xml file.
-
POS
File -> Fabrication Outputs -> Component Placement (.pos)
Output directory: ../documentation/fabrication/
Settings:
- Format = CSV
- Units = Millimeters
- Files = Single file for board
- Do not use drill/place file origin
Modify pos files:
- Ref -> Designator
- PosX -> Mid X
- PosY -> Mid Y
- Rot -> Rotation
- Side -> Layer
-
Step
File -> Export -> Step
Output directory: ../documentation/3dmodels/pcb.step
- Drill/place file origin
- Overwrite old file
- Standard Board outline chaining tolerance
Edit metadata.org
make metadata-edits
Tangle metadata.org
make metadata
Edit project
make kicad-edits
exit
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