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honda_insight_libcm

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KiCad projectAll 222 files, ready to open in KiCad1.9 MB
For fabricationGerbers, drill, pick-and-place and BOMGerbers and drill zip1.2 MBGerbers and drill zip: 47AhFoMoCo71 KBGerbers and drill zip: 47AhFoMoCo74 KBGerbers and drill zip: 5AhG3-12S199 KBGerbers and drill zip: 5AhG3-12S179 KBGerbers and drill zip: 5AhG3-18S243 KBGerbers and drill zip: 5AhG3-18S208 KBGerbers and drill zip: LiBCM1.1 MBGerbers and drill zip: LiBCM937 KBGerbers and drill zip: LiBCM1.0 MBGerbers and drill zip: LiBCM-Daughterboard198 KBGerbers and drill zip: LiBCM-Daughterboard183 KBGerbers and drill zip: LiBCM-Flash53 KBGerbers and drill zip: UHP1500FanControl75 KBPick and place (CSV)48 KBPick and place (CSV): 47AhFoMoCo2.0 KBPick and place (CSV): 47AhFoMoCo2.0 KBPick and place (CSV): 5AhG3-12S9.4 KBPick and place (CSV): 5AhG3-12S8.7 KBPick and place (CSV): 5AhG3-18S12 KBPick and place (CSV): 5AhG3-18S11 KBPick and place (CSV): LiBCM40 KBPick and place (CSV): LiBCM47 KBPick and place (CSV): LiBCM42 KBPick and place (CSV): LiBCM-Daughterboard5.5 KBPick and place (CSV): LiBCM-Daughterboard4.5 KBPick and place (CSV): LiBCM-Flash701 BPick and place (CSV): UHP1500FanControl1.3 KBBOM CSV1.5 KB
Schematic PDFEvery sheet, to read or print85 KB
3D modelThe board with its parts, for an enclosure (GLB)3D model (GLB)2.6 MB3D model (GLB): 47AhFoMoCo2.4 MB3D model (GLB): 47AhFoMoCo2.3 MB3D model (GLB): LiBCM2.5 MB3D model (GLB): LiBCM1.9 MB3D model (GLB): LiBCM2.4 MB3D model (GLB): UHP1500FanControl950 KB
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README

Honda_Insight_LiBCM

Replacement BCM for G1 Honda Insight Lithium Conversion Licensed under Creative Commons - Attribution - ShareAlike 3.0 Project created and maintained by insightcentral.net user 'mudder' (a.k.a. John Sullivan).

LiBCM is a replacement computer that allows the G1 Honda Insight (2000-2006) to safely use modern lithium traction batteries.

LiBCM replaces the OEM Battery Control Module (BCM). LiBCM is presently offered as two different 'Kits': -'5AhG3 LiBCM Kit' uses 12S & 18S lithium battery modules from various modern Honda hybrids, or; -'47Ah LiBCM Kit' uses 12S Samsung SDI lithium battery modules

While other lithium battery types are theoretically supported, integrating them with LiBCM is beyond the design goals for this project. A few customers are using non-supported modules, but it requires custom BMS harnesses and also cell discharge curve characterization to create a Voc->SoC lookup table.

LiBCM officially supports the following lithium configurations: -'5AhG3' - 48S ONLY, or; -'47Ah'- either 48S or 60S.

NO OTHER CONFIGURATION is officially supported. While the PCB's onboard BMS supports anywhere from 6S to 60S, you're on your own (firmware-wise) if you want to run anything besides 48S. Future firmware updates might allow 54S and/or 60S support.

See linsight.org for more information.

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